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Cox Engine of The Month
First time benching
Page 1 of 3
Page 1 of 3 • 1, 2, 3
First time benching
Ok so I'm setting up my first bench station, and I'd rather start it right than come back here and start a topic about my issues that I end up having half way through. Haha.
So veterans, pros, engineers and pretty much anyone with an opinion and more experience than me (which should be all of you); feel free to let me know what I'm forgetting, tell me any tips you have that will make this a more convenient station for seamless startups, and any common do's or don'ts
This might possibly bee this Golden Bees first start up, so any useful info on engine break in is also a plus.
Here's my current view:
So veterans, pros, engineers and pretty much anyone with an opinion and more experience than me (which should be all of you); feel free to let me know what I'm forgetting, tell me any tips you have that will make this a more convenient station for seamless startups, and any common do's or don'ts
This might possibly bee this Golden Bees first start up, so any useful info on engine break in is also a plus.
Here's my current view:
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
Tip one the prop is on backwards =}
1/2A Nut- Top Poster
- Posts : 3536
Join date : 2013-10-20
Age : 61
Location : Brad in Texas
Re: First time benching
Team player right there!
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
If that's John Belushi peeking out from under the prop, this guy fit's right in, If I am wrong this is just another of my Senior Moments!
RK Flyer
RK Flyer
RK Flyer- Gold Member
- Posts : 274
Join date : 2013-07-16
Location : Somerset, Kentucky
Re: First time benching
Check that fuel it might be too hot!
RK Flyer- Gold Member
- Posts : 274
Join date : 2013-07-16
Location : Somerset, Kentucky
Re: First time benching
I gave you a greenie 5 points for taking the plunge!
Do you have a owners manual? If not do a search for a pdf. file.
What size APC prop? Looks like a 4.5 x 4
Run it rich 3 turns out to start and 1.5v in parallel to the glow plug.
The fuel you have has castor but not enough to lean it out all the way for long durations in the summer heat.
Is that medical castor oil or auto?
Bernie with Cox International can sell you a left hand starter spring, glow clip, filler bulb and after run oil.
After running the engine the bare metal crankshaft inside wall of the cylinder can rust do to nitro in the fuel it attracts moisture.
If you allow the prop the way you have it now the prop will cause the prop plate to rub on the crank case the wear will cause a gap
driving the crank pin towards the reed valve. Its better to install a thrust washer for pusher setups. I like the phenolic ones
over stainless steel less wear on the aluminum.
Do you have a owners manual? If not do a search for a pdf. file.
What size APC prop? Looks like a 4.5 x 4
Run it rich 3 turns out to start and 1.5v in parallel to the glow plug.
The fuel you have has castor but not enough to lean it out all the way for long durations in the summer heat.
Is that medical castor oil or auto?
Bernie with Cox International can sell you a left hand starter spring, glow clip, filler bulb and after run oil.
After running the engine the bare metal crankshaft inside wall of the cylinder can rust do to nitro in the fuel it attracts moisture.
If you allow the prop the way you have it now the prop will cause the prop plate to rub on the crank case the wear will cause a gap
driving the crank pin towards the reed valve. Its better to install a thrust washer for pusher setups. I like the phenolic ones
over stainless steel less wear on the aluminum.
Last edited by 1/2A Nut on Sat Jul 18, 2015 10:46 pm; edited 1 time in total
1/2A Nut- Top Poster
- Posts : 3536
Join date : 2013-10-20
Age : 61
Location : Brad in Texas
Re: First time benching
Remember they can run both ways. What are you going to use to clamp your stand?
Cribbs74- Moderator
-
Posts : 11907
Join date : 2011-10-24
Age : 50
Location : Tuttle, OK
Re: First time benching
I looked up that O'Donnell fuel and it contains no castor and only 8% synth oil. Plenty of people use medicinal castor which will work ok short term, just gums up more. Use this calculator to work out your mix. 20% - 25% total oil will work fine.
Fuel Mix calculator
Rod.
Fuel Mix calculator
Rod.
Oldenginerod- Top Poster
- Posts : 4018
Join date : 2012-06-15
Age : 62
Location : Drouin, Victoria
Re: First time benching
RK Flyer,
That's definitely John Belushi, I'm SO glad someone spotted my hidden creeper face!!!
Too hot as in too rich? How do I properly cool it off or lean it out?
1/2A Nut,
Lol thanks, I'm not sure what greenie points are just yet, but I'm sure any kind of points are good, as long as they're not on my license.
I actually do not have an owners manual, and searching for one is definitely on my to do list, I just needed to try it the mans way first and ignore the fact that an owners manual exists.
The prop says "APC" "4.2 x 2" I realize this may be a wrong propeller, I was way too trusting in the hobby shop employee, until I got home. I hate temporary solutions, but, as my favorite saying goes "what would MacGuyver do?"
Please explain in detail "Run it rich 3 turns out" does this mean turn the needle 3 turns from where it bottoms out?
I did add some castor oil to it, and I wasn't able to start til this evening and it's much cooler out now, so hopefully that will benefit me.
Yes, it is medical castor oil, it's the only type of castor oil I found in my search. Please don't tell me I screwed all my fuel by adding a different type of oil than I was supposed to. I was totally expecting to find a castor oil in the engine additives department and was very surprised when I could only find a castor vegetable oil, please tell me something I want to hear. . . .
I have a good size list of parts I need to order, I'm just on a budget and wanted to order everything I needed once I figured out what "everything" was, to take advantage of shipping. A new smaller prop is in my near future, maybe I'll see if Victors Hobbies will return this one tomorrow. Thanks for all the input, Nut!
Cribbs74,
Right now I have my 2 D batteries strapped to it and then the whole thing is strapped to a larger plastic base about the size of a magazine.
Oldenginerod,
Thanks for the calculator, another forum member did some calculations for me when I questioned this fuel yesterday, and told me I would need to add 4.6oz of caster oil to get an acceptable mixture, so I removed some fuel from the bottle and added 4oz.
So my summary for tonight, . . .
Here we go. I couldn't get the engine to start or even attempt to turn over. I filled the 8cc tank with about 6cc's of the aforementioned fuel mixture, clipped the power onto the head and after a few spins I noticed a small leak out of one of the screws in the back plate. I dismounted the engine, tightened the screws, and attempted again. Now I see a bubbling from between the crankcase and the tank when I turn the prop. So I guess it's gasket time.
I also noticed that the glow plug was glowing pretty bright (I know, glow plug, go figure) I'm not familiar with these engines so I guess I was surprised to see it glow this bright, I'm hoping this is what a normal glow looks like after 3-4 seconds of battery power hooked up?
Anyway, now that I've written a three part novel, if anyone else has any more input on the situation, it would be appreciated, I'm still set up in the back yard.
And thank you all for your assistance so far, I'm still learning a lot about these, quite a bit more ever day, and just less than a week ago I never even knew these awesome little machines existed. :not nice:
That's definitely John Belushi, I'm SO glad someone spotted my hidden creeper face!!!
Too hot as in too rich? How do I properly cool it off or lean it out?
1/2A Nut,
Lol thanks, I'm not sure what greenie points are just yet, but I'm sure any kind of points are good, as long as they're not on my license.
I actually do not have an owners manual, and searching for one is definitely on my to do list, I just needed to try it the mans way first and ignore the fact that an owners manual exists.
The prop says "APC" "4.2 x 2" I realize this may be a wrong propeller, I was way too trusting in the hobby shop employee, until I got home. I hate temporary solutions, but, as my favorite saying goes "what would MacGuyver do?"
Please explain in detail "Run it rich 3 turns out" does this mean turn the needle 3 turns from where it bottoms out?
I did add some castor oil to it, and I wasn't able to start til this evening and it's much cooler out now, so hopefully that will benefit me.
Yes, it is medical castor oil, it's the only type of castor oil I found in my search. Please don't tell me I screwed all my fuel by adding a different type of oil than I was supposed to. I was totally expecting to find a castor oil in the engine additives department and was very surprised when I could only find a castor vegetable oil, please tell me something I want to hear. . . .
I have a good size list of parts I need to order, I'm just on a budget and wanted to order everything I needed once I figured out what "everything" was, to take advantage of shipping. A new smaller prop is in my near future, maybe I'll see if Victors Hobbies will return this one tomorrow. Thanks for all the input, Nut!
Cribbs74,
Right now I have my 2 D batteries strapped to it and then the whole thing is strapped to a larger plastic base about the size of a magazine.
Oldenginerod,
Thanks for the calculator, another forum member did some calculations for me when I questioned this fuel yesterday, and told me I would need to add 4.6oz of caster oil to get an acceptable mixture, so I removed some fuel from the bottle and added 4oz.
So my summary for tonight, . . .
Here we go. I couldn't get the engine to start or even attempt to turn over. I filled the 8cc tank with about 6cc's of the aforementioned fuel mixture, clipped the power onto the head and after a few spins I noticed a small leak out of one of the screws in the back plate. I dismounted the engine, tightened the screws, and attempted again. Now I see a bubbling from between the crankcase and the tank when I turn the prop. So I guess it's gasket time.
I also noticed that the glow plug was glowing pretty bright (I know, glow plug, go figure) I'm not familiar with these engines so I guess I was surprised to see it glow this bright, I'm hoping this is what a normal glow looks like after 3-4 seconds of battery power hooked up?
Anyway, now that I've written a three part novel, if anyone else has any more input on the situation, it would be appreciated, I'm still set up in the back yard.
And thank you all for your assistance so far, I'm still learning a lot about these, quite a bit more ever day, and just less than a week ago I never even knew these awesome little machines existed. :not nice:
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
And if anyone could tell me why my pictures will randomly appear upside down or on their side, I wouldn't mind knowing a trick to that either. Lol.
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
I have some great news! My Bee stung me! But it's a good problem!
She buzzed for barely half a second to let me know she's alive and she doesn't mess around! In the blink of an eye she gave three pretty decent lacerations on my "no drag finger". The moment I saw blood is when I realized we were gonna bee best friends. The moment I heard the buzz, is when I realized it was 11:pm and the neighbors would have to wait til tomorrow to meet my new friend.
Tomorrow hopefully she'll run long enough for me to warm her up, make a throttle, figure out how I want my station set up, and might bee a swell day to get some tune up parts to start swarming my way!
Thanks again guys for sticking around and answering questions while I colonized
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
Im just gonna leave this right here. . .
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
The prop is for a .020 Pee Wee or TD .020 it is too small for that engine and will over rev the engine if you lean out the needle too much.
Close the NV down snug not tight then open 3 turns. NV close is lean open is rich
and rich is good for hot weather, too rich and it loads / strains the engine.
Insure your 4 screws are tight on the back plate and your gasket should be new and will seal.
Read the instructions pertaining to your type of engine down load the pdf. here:
https://sites.google.com/site/coxenginecollection/instructionpapers/GoldenBee.049instruction.pdf?attredirects=0
All the manuals here:
https://www.coxengineforum.com/h24-instruction-sheets
Dont add tooo much castor unless you know how much to add otherwise you will over oil the mix design and strain the engines piston rod and ball socket. How much did you add?
With fine sand paper smooth the back edge of the prop so you will stop cutting up your flipping finger.
Once you have a spring starter your fingers can breath easy. Remember 1.5v to the glow plug no more or you will burn out the element and end your chances of running the engine till you replace the glow plug.
When the engine fires up it should be running rich even with that prop its ok to lean it out just enough to keep it running for engine break in time. About 1.7 turns should have it humming in the end after break in and with the right prop. The engine does good with Cox 5x3 props. Read the manual do your engine a favor.
The greenie is the green line on the right side of your first post if you notice under your profile pic rep points have been added where there was none before. Other posts you will see a + and - sign plus for good job minus for bad job or advice, disagree strongly kind of thing only give them out as you see fit preferably + only lol... most members don't like them - ones as it takes points from your total rep score.
Close the NV down snug not tight then open 3 turns. NV close is lean open is rich
and rich is good for hot weather, too rich and it loads / strains the engine.
Insure your 4 screws are tight on the back plate and your gasket should be new and will seal.
Read the instructions pertaining to your type of engine down load the pdf. here:
https://sites.google.com/site/coxenginecollection/instructionpapers/GoldenBee.049instruction.pdf?attredirects=0
All the manuals here:
https://www.coxengineforum.com/h24-instruction-sheets
Dont add tooo much castor unless you know how much to add otherwise you will over oil the mix design and strain the engines piston rod and ball socket. How much did you add?
With fine sand paper smooth the back edge of the prop so you will stop cutting up your flipping finger.
Once you have a spring starter your fingers can breath easy. Remember 1.5v to the glow plug no more or you will burn out the element and end your chances of running the engine till you replace the glow plug.
When the engine fires up it should be running rich even with that prop its ok to lean it out just enough to keep it running for engine break in time. About 1.7 turns should have it humming in the end after break in and with the right prop. The engine does good with Cox 5x3 props. Read the manual do your engine a favor.
The greenie is the green line on the right side of your first post if you notice under your profile pic rep points have been added where there was none before. Other posts you will see a + and - sign plus for good job minus for bad job or advice, disagree strongly kind of thing only give them out as you see fit preferably + only lol... most members don't like them - ones as it takes points from your total rep score.
1/2A Nut- Top Poster
- Posts : 3536
Join date : 2013-10-20
Age : 61
Location : Brad in Texas
Re: First time benching
PlaidHatter wrote:
Welcome to the club. It might be the first, but it won't be the last injury of that type. You'll get smarter as you go. I was brought up on diesels rather than glow engines. They run really high compresion and when they fire the prop can give you a wicked kick. Blood is not uncommon. Sanding the sharp edges of the prop is good advice, but get the right prop first. That little prop will allow the engine to rev far too high and potentially do some damage. The further out you screw the needle the richer it will run and the slower the revs. That's a good way to stop it over reving if the prop is too small, but it makes a mess of unburnt oil (well, actually all castor is unburnt because it doesn't burn ).
The excessive oil coming from the exhaust helps to carry away heat so the engine runs cooler when rich. Too much castor won't damage the engine, just the performance. In your situation (where you have no immediate plans to fly with this engine) the performance isn't an issue. Excessive running of your engine with medicinal castor may allow varnish to build up inside the engine which can tighten the engine up, but the amount of synthetic oil you have in your fuel should keep it clean. Varnish can actually be good in an old worn engine because it takes up slack. Not good for tight new engines.
If the engine is new and unrun, run it slow and rich for about a minute and then stop it to allow it to cool down. Do this 3 or 4 times because it helps to temper the metal and relieve stress. An unbroken engine can wear out really quickly but the same engine that has been correctly "heat cycled" will last a long long time. Having said that, you're usually pretty safe with a Cox because they're very accurately made and don't seem to need as much break-in as other engines.
Rod.
Oldenginerod- Top Poster
- Posts : 4018
Join date : 2012-06-15
Age : 62
Location : Drouin, Victoria
Re: First time benching
A very simple solution is to wear a glove and keep your props sanded by removing the flash. I use a bowling ball insert on my flipping finger.
Ken Cook- Top Poster
- Posts : 5636
Join date : 2012-03-27
Location : pennsylvania
Re: First time benching
That bench looks nice for a display but may lead to vibrations...I would go for a metal bench e.g. like the multi-purpose COX stand Bernie sells: http://coxengines.ca/engine-test-stand-for-cox-010-020-049-51.html
Otherwise welcome to the CPMFC: COX Prop-maimed fingers club:
Courtesy photo: trophy-picture collection of one of my TeeDee051-s...took the ER assistant a few stitches to make my finger look at least like this.
Otherwise welcome to the CPMFC: COX Prop-maimed fingers club:
Courtesy photo: trophy-picture collection of one of my TeeDee051-s...took the ER assistant a few stitches to make my finger look at least like this.
balogh- Top Poster
-
Posts : 4958
Join date : 2011-11-06
Age : 66
Location : Budapest Hungary
Re: First time benching
Glad to see your getting some ACTION on your end there , just keep getting better , I use a chicken stick that I made or you can purchase ,, my finger flipper isn't as fast as it use to be http://coxengines.ca/search.php?mode=search&page=1 small chic stick. Eric
getback- Top Poster
-
Posts : 10439
Join date : 2013-01-18
Age : 67
Location : julian , NC
Re: First time benching
Balogh,
Yeah the main idea of the stand was to have something for the engine to sit on for a nice display and then bolt the display to a fully functional building station when it's "go time". So far the plexiglass is super rigid and easy to keep clean, just a bit light weight, but I like having the versatility and not needing to hang my engine over the edge of a table at all times.
Getback,
I think I have the perfect wooden rod to use, and maybe I'll put some padding on it so as not to damage the blade. I already noticed a very small nick in the knife edge of the blade.
As soon as other people aren't still asleep in the house I'll start twisting her up again and getting a feel for how I want my station laid out.
Yeah the main idea of the stand was to have something for the engine to sit on for a nice display and then bolt the display to a fully functional building station when it's "go time". So far the plexiglass is super rigid and easy to keep clean, just a bit light weight, but I like having the versatility and not needing to hang my engine over the edge of a table at all times.
Getback,
I think I have the perfect wooden rod to use, and maybe I'll put some padding on it so as not to damage the blade. I already noticed a very small nick in the knife edge of the blade.
As soon as other people aren't still asleep in the house I'll start twisting her up again and getting a feel for how I want my station laid out.
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
Is there maybe a topic where people are showing off their bench station setups? In my mind I kinda have an idea of what I'm wanting it to look like, with a power source and all in its designated spots, but it would be nice to see more of what others have done too and get a feel for what ideas other people find ideal.
I'm just not a fan of the engine screwed to a 2x4 and then clamped in a vice, with everything just hanging off of it for a work station. Not that there's anything wrong with it, it seems to be a preferred method, it's just not something my OCD would be happy with. Lol.
I'm just not a fan of the engine screwed to a 2x4 and then clamped in a vice, with everything just hanging off of it for a work station. Not that there's anything wrong with it, it seems to be a preferred method, it's just not something my OCD would be happy with. Lol.
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
you like shiney ck this engine schroll down to org. list http://www.ebay.com/itm/Cox-thimble-drome-049-thermal-hopper-with-mount-nice-READ-/271922245776?_trkparms=gh1g%3DI271922245776.N15.S2.M-9823.R1.TR11&_trksid=p2047675.l2557&nma=true&si=W64O5T27GPWFiY5kFJ8L9YerXzY%253D&orig_cvip=true&rt=nc
getback- Top Poster
-
Posts : 10439
Join date : 2013-01-18
Age : 67
Location : julian , NC
Re: First time benching
Pliad you will have to come up with something of your own liking for the test station with a search with end there are a few but mostly just test runs https://www.coxengineforum.com/search?search_keywords=test+stands , Most I think of us are just for breakin and test for airplane use before mounting something that U want to know what the performance is going to bee ?? Just saying , It will be interesting to see what you and OHC ? come up with . Eric
getback- Top Poster
-
Posts : 10439
Join date : 2013-01-18
Age : 67
Location : julian , NC
Re: First time benching
getback wrote:you like shiney ck this engine schroll down
Oh yeah, that's totally sexy!!! Bling bling baby! But see how the black cylinder is the only non-shiny metallic part? That bugs. Lol.
So I was looking around and I found this style station, which is complete sex! The name of the guy that builds them sounded familiar so maybe he's even a forum member, it wouldn't surprise me. But this is kinda the station I have in my head, just a bit larger and more adjustable for various setups. I love the versatility here. Even the throttle attached to a shift lever is remarkably like what I had in mind for setting up today, just not quite as long. This mans mind functions just like mine, and I friggin love it!
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
getback wrote:Pliad you will have to come up with something of your own liking for the test station with a search with end there are a few but mostly just test runs https://www.coxengineforum.com/search?search_keywords=test+stands , Most I think of us are just for breakin and test for airplane use before mounting something that U want to know what the performance is going to bee ?? Just saying , It will be interesting to see what you and OHC ? come up with . Eric
Yeah I'm just an engine guy really, so I realize my needs are different than most people here, and my experience is going to put me in a different category as well, but maybe that's the "outside of the box" aspect that's needed. I should find some pictures of the vape building station and tools a made with plexi, I've been on a plexiglass kick for a while, which is odd considering my background as a metal fabricator. Haha.
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
Ok so after noticing leaks that were worse when the engine was bolted up, I tore everything down, sanded the back plate to be perfectly flat, made a venturi gasket from some fuel hose, cleaned everything up, reassembled, and bolted the engine back up on the stand.
I'm starting the engine on a table in the garage with my brother in law and his friend, it takes a while and then suddenly it starts right up and keeps going, the RPMs seem to keep rising rapidly and we see the four securing bolts start to loosen (at this point my brother in law and his friend jump up and run for the door) I'm frantically grabbing at the stand as its kinda walking around, I'm trying to keep clear of the blades and turn the choke down to kill it. It finally dies and I see there's one bolt left holding it loosely to the stand, this is when I realize that I had my finger against the cylinder the whole time that I was twisting the needle valve, instant blister in the shape of two lines. This all happened in I'd say 5 seconds or so.
I really have to admit that I didn't know these engines were that unbalanced (which now that I think about it, may have also been partially due to the non-Cox prop I was sold) but I also had no idea these engines got so hot so quick. I figured it would get hot, but after running for 5 seconds I didn't know it would cook my dinner. Lol.
So I'll totally own up to it, I underestimated this engine and it slapped me around a bit.
Lesson learned, time to reevaluate the situation.
So can anyone tell me why my RPMs kept climbing the entire time it was running? Maybe I'm just not used to those kinds of RPMs, but still an inconsistent RPM must mean some variable is changing right? The needle valve was only about 2 turns out.
I'm starting the engine on a table in the garage with my brother in law and his friend, it takes a while and then suddenly it starts right up and keeps going, the RPMs seem to keep rising rapidly and we see the four securing bolts start to loosen (at this point my brother in law and his friend jump up and run for the door) I'm frantically grabbing at the stand as its kinda walking around, I'm trying to keep clear of the blades and turn the choke down to kill it. It finally dies and I see there's one bolt left holding it loosely to the stand, this is when I realize that I had my finger against the cylinder the whole time that I was twisting the needle valve, instant blister in the shape of two lines. This all happened in I'd say 5 seconds or so.
I really have to admit that I didn't know these engines were that unbalanced (which now that I think about it, may have also been partially due to the non-Cox prop I was sold) but I also had no idea these engines got so hot so quick. I figured it would get hot, but after running for 5 seconds I didn't know it would cook my dinner. Lol.
So I'll totally own up to it, I underestimated this engine and it slapped me around a bit.
Lesson learned, time to reevaluate the situation.
So can anyone tell me why my RPMs kept climbing the entire time it was running? Maybe I'm just not used to those kinds of RPMs, but still an inconsistent RPM must mean some variable is changing right? The needle valve was only about 2 turns out.
PlaidHatter- Silver Member
- Posts : 72
Join date : 2015-07-14
Age : 40
Location : Newark, CA
Re: First time benching
your golden bee wil do 17000 rpm and it probily has bin run for a while so i would run it 3 times with the needle set at 2 1/2 turns and after that you can then you can lean her out
cox24711- Platinum Member
- Posts : 722
Join date : 2014-01-18
Age : 21
Location : Noosa Queensland Australia
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