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Post  TLAnderson Thu Aug 03, 2017 12:05 am

Just placed the order with SIG. I have a few questions as I've never built a balsa model.

What engine is appropriate? I'm thinking this .049, but am open to suggestions.

Ordered a 1/2A Skyray kit Cox%20049%20PT-19%20model%20airplane%20engine%201

I'm looking a this 3/8 oz. tank. Any problems with using it?

Ordered a 1/2A Skyray kit Cox%20049%20fuel%20tank%203-8%20oz%202

The Skyray doesn't come with landing gear. Any reason why this set won't work?
https://coxengines.ca/cox-landing-gear-kit-v-profile-fuselage.html

Ordered a 1/2A Skyray kit Landing%20Gear%20V

Whats the recommended adhesive for assembling the model?

I'm sure I'll have more questions, but any responses to these will be much appreciated.
Thanks
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Post  Marleysky Thu Aug 03, 2017 10:02 am

Hey! You have ordered a great kit for your first plane. This is the Cox Engine Forum, so we would tend to lean toward recommending the Cox 049 as the proper engine to power your aircraft !! a tanked Baby Bee would be just fine as a first plane motor. IiRC the instructions state to install the prop backwards and run the engine rich for a easy to fly first flight. You can work your way up to the medallion or TD along with that 3/8 Oz fuel tank for longer flights. Take your time and review the Engine of the Month winners you'll find a wide variety of engines to choose from. ( yah, I've got a testers/McCoy 049 on  one of my models) 3/8oz tank Don't fill it full until you've gotten a few flights under your belt or you may be turning circles longer than you can stand!  
Landing gear is really helpful if you have a hard surface to fly off of. It makes for more realistic take offs and landings, including the noseovers. Also, works well with a "stooge" for flying with out a "pitman" ......don't confuse the two or you'll be flying alone.
If you ordered your kit from SIG, you could also have ordered the adhesive of your choice from them also. I as a youngster started out with White glue, Elmers for balsa models like Giuillows, started using SiGment or Ambroid as it dried a little quicker and was (I think) "hot fuel proof" for the engine powered models. Lots of builders use the fast setting "CA" type of adhesive, it's quick and available in thin, medium and thick for different applications. For a slab wing profile model like the SkyRay I would use the white glue like TiteBond, relatively inexpensive and readily available. Keep us posted of your progress with some pictures and we'll help answer any other questions that might come up.
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Post  roddie Thu Aug 03, 2017 3:01 pm

Hi TL, The engine in your photo would work.. but there are four balsa "cheek-blocks" that back-up to the model's firewall, which would be in the way of using that wedge-tank. For simplicity purposes, I would recommend a Cox .049 Babe Bee with the older "metal" backplate. The fuel tank is integral to the engine. Later-on you can switch to a Cox Golden Bee or Black Widow.. and have the ability to fly inverted/aerobatics. They have tank-vents similar to the wedge-tank in your photo.. and the same mounting-arrangement as the Babe Bee does.

The inverted-V wire-gear will work. I personally would lay the wire in position against the UNASSEMBLED firewall initially.. and make "four" templates from card-stock. One in the full-shape of the firewall, another marking the lower-space between the "V" and two for the spaces above it. Obtain some 1/16" plywood and use the templates as a pattern for cutting the wood. The idea is to "trap" the wire with the plywood pieces "around it" and have those three pieces form the shape of the firewall. The full-perimeter template is used to cut a "cap" which will sandwich the wire inside.

Read and then re-read Sig's instructions before proceeding. The below method that I suggest, may need to be one of the "final-steps" in the build. The landing-gear installation "might" better-off be the last-step prior to fuel-proofing/painting.

Once your fuse's firewall/cheek-blocks are built.. brace the fuse/model vertically "nose-high" and "tack" the wire in-place with CA/super-glue. Then glue-in the three plywood filler-pieces to the firewall using epoxy.. (all pieces should be level) After that "cures".. coat the wire, filler-pieces and the "cap-piece" with epoxy.. and then install the cap-piece. You now have a nice flat "extension" of the firewall to which you can mount your engine. Note: when marking the four holes for mounting the engine, be mindful of where the wire runs through behind the plate.. so your screws clear it.

When it's time to paint the model, you can mask the wire-struts using a couple of plastic drinking-straws cut to length and split-open lengthwise with a #11 hobby-blade.

Some final thoughts; Landing-gear will hinder flight-performance a bit.. but can also help correct a tail-heavy condition due to excess paint. This model has a short nose.. and can get tail-heavy REAL quick. If those wheels end-up being too heavy, you can always get some lighter ones. Later-on.. if you don't like the way the model flies with the gear.. you can always slice-off the struts at the firewall with a dremel-tool/cut-off wheel.. and have a pitman hand-launch for you.

Best of luck TL!  Thumbs Up I also have this kit and have been wanting to build it.
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Post  TLAnderson Mon Aug 07, 2017 9:41 pm

Has anyone used an engine from EX Model Engines? I'm still looking at engine options. Their Silver Stunter looks like a possibility.

http://www.ebay.com/itm/Silver-Stunter-Customized-Cox-049-Model-Airplane-Engine-049-/281897553181?epid=907541658&hash=item41a2674d1d:g:OvUAAOSw1S9WhC6o

Ordered a 1/2A Skyray kit S-l1600
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Post  roddie Tue Aug 08, 2017 8:53 am

TLAnderson wrote:Has anyone used an engine from EX Model Engines? I'm still looking at engine options. Their Silver Stunter looks like a possibility.

http://www.ebay.com/itm/Silver-Stunter-Customized-Cox-049-Model-Airplane-Engine-049-/281897553181?epid=907541658&hash=item41a2674d1d:g:OvUAAOSw1S9WhC6o

Ordered a 1/2A Skyray kit S-l1600

That would be an ideal engine TL. It comes with a plastic "backplate" which I'm not fond of though.. because the mounting-lugs can break-off in the event of a hard nose-dive crash. If you decide to buy that engine.. it may be wise to buy an extra backplate for it.. just in case you have a mishap.

The Skyray artwork from Sig shows a Cox "Golden Bee" engine mounted.. which is basically the same configuration as that "Silver Stunter".

Ordered a 1/2A Skyray kit Yy1sig10

I'm curious to know how your model will fly with landing-gear. Here's some photos of Skyrays that have gear..

Ordered a 1/2A Skyray kit Skyray10
Ordered a 1/2A Skyray kit 8_3710

This kit was given to me by a fella who belonged to the N.E.S.T C/L aerobatics club around 1993 when I lived in Massachusetts.

Ordered a 1/2A Skyray kit My_kit10

I plan on making templates of all the sheet-parts prior to assembly, in case I want to build another one. A quick-easy task with a piece of poster-board.
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Post  Cribbs74 Tue Aug 08, 2017 11:50 am

A couple questions before I weigh in.

Have you flown before or is this the first? Do you plan on flying off of grass or concrete?
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Post  fredvon4 Tue Aug 08, 2017 12:43 pm

Ron is on the right track with the intended use, skill, area....etc

There are so many good option to be successful returning to CL or just starting out in CL flight

BUT to directly answer the question;
Yes! Matt's products at EX Model Engines
As well as Bernie's, at Cox International are good sources of new Cox engines and a whole lot of other must have stuff

MY SkyRay with Black Widow and a 5x3 prop will screw me into the ground on 35" lines but too light on longer lines

I would also suggest getting a bunch of balsa ( craft store stuff is OK) and copy the sky ray to build two or more of them
Build one as a beater with very very minimal fuel proofing not caring a bit about looks.... this is the crash n learn plane

My first one is rustoleum paint and NO smoothing, or filler, or any other attempt to hide balsa grain

Find Rusty's post on his STOOGE ...copy the real easy bath mat design-----and forget the landing gear for the beater plane...IMO

IF total newbe fly over grass... roll on ground launch for 1/2a almost always requires a run way....asphalt, concrete or a "you lay it on grass" plywood, roll out mat, or cardboard flat take off zone...

Helper hand launch...or Stooge is just too easy comparatively
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Post  roddie Tue Aug 08, 2017 2:48 pm

Ordered a 1/2A Skyray kit Feb_2010
Ordered a 1/2A Skyray kit Stooge10
Ordered a 1/2A Skyray kit Testor10

maybe I spend too much time archiving other-peoples aero-modeling activities.. Laughing
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Post  TLAnderson Tue Aug 08, 2017 8:48 pm

Cribbs74 wrote:A couple questions before I weigh in.

Have you flown before or is this the first? Do you plan on flying off of grass or concrete?

Had a PT-19 back in the early '70s. I just got another one last year. I've been flying it whenever possible. See this thread.

https://www.coxengineforum.com/t9958-just-got-a-pt-19
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Post  TLAnderson Tue Aug 08, 2017 9:01 pm

fredvon4 wrote:Ron is on the right track with the intended use, skill, area....etc

There are so many good option to be successful returning to CL or just starting out in CL flight

BUT to directly answer the question;
Yes! Matt's products at EX Model Engines
As well as Bernie's, at Cox International are good sources of new Cox engines and a whole lot of other must have stuff

Thanks. That's what I needed to know.


fredvon4 wrote:I would also suggest getting a bunch of balsa ( craft store stuff is OK) and copy the sky ray to build two or more of them
Build one as a beater with very very minimal fuel proofing not caring a bit about looks.... this is the crash n learn plane

My first one is rustoleum paint and NO smoothing, or filler, or any other attempt to hide balsa grain

That's what I was thinking also. I'll probably rekit the thing the first time I try a loop.

fredvon4 wrote:Find Rusty's post on his STOOGE ...copy the real easy bath mat design-----and forget the landing gear for the beater plane...IMO

IF total newbe fly over grass... roll on ground launch for 1/2a almost always requires a run way....asphalt, concrete or a "you lay it on grass" plywood, roll out mat, or cardboard flat take off zone...

Helper hand launch...or Stooge is just too easy comparatively

I've been flying the PT-19 over grass, with some carpet runners for a runway. Seems to work pretty well.

Ordered a 1/2A Skyray kit Pt-19-12

I made a stooge that works pretty well, too.

Ordered a 1/2A Skyray kit Dsc00911


Thanks for the tips. Smile
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Post  RknRusty Tue Aug 08, 2017 11:50 pm

fredvon4 wrote:Find Rusty's post on his STOOGE ...copy the real easy bath mat design-----and forget the landing gear for the beater plane...IMO

Here's the stooge link. I accidentally posted it in the wrong thread:
https://www.coxengineforum.com/t11079-roddie-s-1-2a-control-lines#140145

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Post  TLAnderson Wed Aug 09, 2017 8:43 pm

Got the Skyray kit today. Now the fun starts Very Happy

Ordered a 1/2A Skyray kit Dsc00913
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Post  TLAnderson Thu Aug 17, 2017 8:47 pm

Been working on the Skyray a little at a time. Here's where it sits right now. I'm waiting for the engine and some other stuff from Cox International. Hope it gets here soon.

Ordered a 1/2A Skyray kit Dsc00917
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Post  JPvelo Fri Aug 18, 2017 9:37 am

Looking good!
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Post  TLAnderson Tue Aug 29, 2017 10:52 pm

Here's where it's at right now. I decided to use a product engine for a couple of reasons. 1. If I destroy the Skyray, I'll have a spare engine for my PT-19. 2. I think those external tanks look cool.

Ordered a 1/2A Skyray kit Skyray13

Ordered a 1/2A Skyray kit Skyray12

Ordered a 1/2A Skyray kit Skyray11

Ordered a 1/2A Skyray kit Skyray10

Since I didn't use the cheek blocks, I coated the nose with CA. I'm hoping the 1/4" square hardwood strips above and below the tank will stiffen up the nose also.

The plastic engine mount is made for a .250" thick fuselage. The skyray fuse is about .200" thick. I wrapped some .025" thick brass shim stock around the nose under the engine mount to take up the space, and to hopefully prevent the 4-40 x 3/4 bolts from crushing the balsa, or ripping out.

Not sure how well that tank is going to work. Is the bottom vent supposed to be plugged after the tank is filled?

The plane weighs 7 oz. according to a cheap kitchen spring scale. Balance point is at the leading edge of the wing. Still need to put some tip weight on it, and some kind of tail skid, then fly it and see what happens. Very Happy Shocked Affraid or WOW!
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Post  GallopingGhostler Tue Aug 29, 2017 11:15 pm

TLAnderson wrote:The plastic engine mount is made for a .250" thick fuselage. The skyray fuse is about .200 thick. I wrapped some .025" thick brass shim stock around the nose under the engine mount to take up the space, and to hopefully prevent the 4-40 x 3/4 bolts from crushing the balsa, or ripping out.

I'm speculating that it is probably 3/16" (0.1875"). What you have is similar to the Sterling Beginner series aircraft. They simply used a similar engine mount to the 1/4" thick profile fuselage, nothing more. They flew fine. I would have probably glued 1/16" sheet balsa shims on both sides the same footprint as the engine mount to take up the slack. If you really wanted to toughen up the engine mount holes, then 1/32" or 1/16" plywood would really stiffen it up. Sterling used same bolting system, put a drop of glue or CA onto the ends of the nuts so they don't vibrate loose and you should be okay.

Not sure how well that tank is going to work. Is the bottom vent supposed to be plugged after the tank is filled?

The brass tubes extend through the tank with a little daylight before they hit the other side of the tank inside. You don't need to plug it, it works just fine as is, fuel won't pour or seep out.

The plane weighs 7 oz. according to a cheap kitchen spring scale. Balance point is at the leading edge of the wing. Still need to put some tip weight on it, and some kind of tail skid, then fly it and see what happens. Very Happy Shocked Affraid or WOW!

Balance point at wing leading edge sounds about right. Doesn't take much for a tail skid, can even use a paper clip, clip it off with a wire cutter, stick both ends into the balsa embedding at least a 1/4" with the loop on the bottom sticking out sufficiently so tail end doesn't get road rash. Then CA to secure in place.
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Post  Cribbs74 Wed Aug 30, 2017 12:04 am

Normally, the bottom vent is plugged on standard vent tanks, prevents siphoning and helps fuel draw some.

The tank looks a little low, it should be slightly above the centerline of the engine. Won't really affect anything until you start going inverted though. If possible shorten the fuel line, it helps the engine draw fuel if you have a straighter shot at the spraybar.
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Post  GallopingGhostler Wed Aug 30, 2017 1:26 am

Cribbs74 wrote:Normally, the bottom vent is plugged on standard vent tanks, prevents siphoning and helps fuel draw some.

Siphoning is impossible with these type tanks. By capping the bottom tube  will inhibit fuel flow. The standard Perfect wedge tanks, the top tube extends straight down to about 1/16" from the bottom. The bottom tube extends up vertically to about 1/16" from the top. If you cap off the bottom tube, it will have to draw air through the submerged top tube that you used to fill the tank. Basically you have increased resistance to fuel flow by the weight of the fuel at the bottom. Draw on these reed valve engines is weak. Keeping that bottom vent open is essential until in flight, when centrifugal force will open up both vents by causing fuel to hold to the outer fuel tank tube to the engine.

The tank looks a little low, it should be slightly above the centerline of the engine. Won't really affect anything until you start going inverted though. If possible shorten the fuel line, it helps the engine draw fuel if you have a straighter shot at the spraybar.

If it were a front rotary valve engine where the spraybar is mounted higher than engine crankshaft, then one would want to mount fuel tank in line with the spraybar. In this case the spraybar is over the crankshaft, so what he has looks right. Regarding the length of fuel line, there isn't much shortening available. Spraybar assembly barb is located at the bottom. About the only way to mitigate would be mount the engine pancake, with needle valve point toward the flier.

The old Carl Goldberg engine mount for the old postage stamp engines naturally oriented the needle valve to the inside of the circle, giving a straighter shot putting the spraybar nipple near the tank pickup by aligning the spraybar horizontally.
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Post  Ken Cook Thu Aug 31, 2017 3:23 pm

Capping one of the vents doesn't affect fuel draw in a negative way. It improves it. I do it on EVERY model I own that uses standard venting. I cap the top when pitted so fuel doesn't siphon out prior to starting. You don't even need a bottom vent. You only need two pipes on a standard vented tank, the pickup tube and a tube to fill it. When filling, it gets filled through the pickup tube and overflow comes out the vent.
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Post  David Ingham Thu Aug 31, 2017 9:01 pm

Looks good. I like rubber spinners, partly because I was hit on the knee by one once.
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Post  gcb Thu Aug 31, 2017 10:12 pm

I did not see mention of the control movement. The plans recommend minimal movement for your first flights to prevent over-control. As you get more proficient you can increase control movement simply by moving the pushrod wire.

This works for the Skyray built per plans. I would guess that it would work for one with landing gear.

George
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Post  TLAnderson Thu Aug 31, 2017 10:46 pm

gcb wrote:I did not see mention of the control movement. The plans recommend minimal movement for your first flights to prevent over-control. As you get more proficient you can increase control movement simply by moving the pushrod wire.

This works for the Skyray built per plans. I would guess that it would work for one with landing gear.

George

I have the pushrod in the inner hole on the bellcrank, and the middle hole on the horn. Getting about 25 degrees of elevator movement each way from neutral. Haven't flown it yet, but it's ready, whenever the wind goes down.
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Post  roddie Fri Sep 01, 2017 9:03 pm

Cool that you opted for the product backplate for the engine. I like them.. and have used them extensively. I build all of my radial-mount firewalls with that backplate-mount in mind.. because I like having the option for running an external fuel delivery.

I see that you have a "long" needle installed in that backplate. If you experience any "richening" of the needle-setting while in flight.. it may be because vibration is causing that unsupported needle to "turn-open". A "short" needle is less prone to this. Short-needles are available.. or you could opt to cut this one shorter with a razor-saw. Another alternative would be to devise a "clip".. or friction-collar to hold the needle-setting. You might not experience any problems early-on.. but it's something to think about if your engine-runs begin to vary.

I like the engine-mount that affords an easy landing-gear installation! Others will object to that for this model.. but everyone has an opinion.. Laughing

Stooge-links have been mentioned for the tail. Your PT19 sports one. For this model; I'd just drill a small hole through the bottom of the fuse's tail.. and thread some heavy-string through it.. and tie/make a loop for the stooge-pin. As lightweight as you can make it;. it's one detail that can get you in the air.. and in control quickly. Some thin CA-glue applied to the drilled-hole will strengthen-it. A tailskid or tail-wheel would be nice.. but will add weight. A "skid-plate" can be made from a thin strip of "anything" harder than the balsa.. that can be adhered to it. It's one of those details that you build-in for "longevity".. in the hopes that the model will be long-lived. We all hope for that!

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Post  RknRusty Sat Sep 02, 2017 1:24 am

I have never heard of anyone else having my problem with long needles, but I had two of them on identical Blackhawk 1/2A Kom Bats with ~high perf~ Bee engines, and the brass threads vibrated off the needles, rendering them useless.

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Post  roddie Sat Sep 02, 2017 10:31 am

As I mentioned; you might not experience any problems TL. Be careful when hooking-up the glow-plug wires, so that the wires don't pull/snag on the needle which could bend it. Your PT19's cowling offers a little more protection against this happening.

If you haven't flown it yet.. consider fueling the tank only 1/2 way for the 1st flight.. just in case you have any trimming-issues. One minute can seem like an eternity if the model is hard to control.
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