Beam mounts

The whole fastener thing can be intimidating.

SAE stuff is spec’d by the thread major diameter and the number of threads inside of one inch.

SI (metric) fasteners are spec’d by major diameter and the thread pitch

Pitch is the distance between each thread peak, or root.

TPI is somewhat of an anachronism.

Pitch is more specific description.

M6-1.0 (6MM) has a major diameter of 6mm and each thread peak is 1mm distant from each other.

1/4-20 is .250” major diameter and has a pitch of .040” between thread peaks.

Metric is nice to deal with because all the info you need to deal with the fastener is in the thread spec.

The tap drill is determined by subtracting the pitch from the major diameter.

6mm - 1mm = 5mm tap drill size.

Same for SAE, but you have to do more math.

1-8 fasteners

1.000 major diameter. 8 TPI.

Pitch is 1/8 which = .125

1.000-.125= .875 or 7/8 tap drill size.

Hope this helps

OhBee, The machine-screws that fit the Cox engines can all be sourced.. but as you know; not at the store down the road.

I sourced some harder-to-find machine-screws from FASTENAL; a hardware specialist. Most of what I needed was only available in quantities/boxes of 100 pieces.. so I chose to order 3-48, 4-40 and 5-40 black-oxide coated cap-screws, in 1" lengths. This way I had the option to custom-cut lengths to suit. The 4-40 size are superior replacement head-screws as well as the backplates on  some of your vintage .09 thru .35 American steel-fin 2-stroke model engines. I have some of those.

"Beam-mounting" the TeeDee and Medallion (FRV) .049/.051 engines requires a 3-48 size machine-screw. Screw "length" is determined by the thickness of the beam. A typical hardwood beam-size for the aforementioned engines would be between 1/4" (.250") and 5/16" (.312") square-stock. Your machine-screw length needs to be long-enough to pass-through a #3 steel flat-washer, the engine's mounting-ear, the hardwood beam, with enough length remaining to fully accept a 3-48 locknut and washer. Tee-nuts can be used.. but drilling the pilot-holes for them in this small size of a beam, I would not recommend. A #39 drill (.099" dia.) is the proper drill for installing 3-48 size machine-screws.

Here's some photos of the 1/4" square Maple beams in my T33Dee



It's easy to overlook "model-hardware" in your searches.. or even discard packets that were throw-in when sourcing model-supplies 2nd-hand. "Perfect" brand.. for example.









I have and will eventually install 3-48 socket-head/cap-screws and lock-nuts that were sourced from Fastenal.

I think I'll stick to fishing.....A lot to learn and know there too,but after over 60 yrs. of doing it I at least have it all  figured out! Non of this was this frustrating or confusing when we were kids. Who messed it all up?

Well we do have a Fastenal here....but previous attempts at finding stuff hasn't been all that productive there either! Problem with this town is unqualified people unwilling or too lazy to do thier job,!

The only thing with your Fastenal is that you may still need to order it in if they do not have stock. But they will be able to get you what you need.

Fortunately Fastenal has an online catalog. Bad part is they want to sell in bulk online. But if you know their part numbers, then they may bust a bag open for a partial sale. I know ours will...if it is in stock.
Also check with Motion Industries. I buy my British Carb o-rings in bulk from them, and GL 4 gear lube for old differentials/gearboxes.

I realize that people don't want to have to buy 100 screws.. That's a lot of screws. I'd send anybody a "screw or two" for nothin'.. if it meant getting one engine to run.

Here's a link to RTL Fasteners website search for 3-48 hardware.  I thought they had 3-48 blind nuts too, but I didn't see them listed. It's worth asking them though. Great folks.

https://www.rtlfasteners.com/Merchant2/merchant.mvc?

Edit - I tried the link and it goes to their home page. Just enter 3-48 in the search.

I don't know about the shipping, but they're available here.
https://www.gravesrc.com/dubro-3-48-blind-nuts-4.html
Bob

Just out of curiosity, why use a screw that's been on it's way out for nearly 4 decades? I agree it fits the TD correctly. However, it makes little to no sense to source something difficult to readily obtain when the 2-56 does the job equally as well.  Fox used 3-48's for many engines due to being cheap and he obtained them from military surplus. Dubro still offers 3-48 blind nuts but 2-56 is easier buying them in bulk. All modern high performance 1/2A engines use 2-56.