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010 piston fit.. to lap or not to lap?, that is the question Empty
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Post  mx862 Thu Feb 21, 2013 11:30 pm

I received a new 010 piston from ebay today, and it wont fit the cylinder, barely makes it past the ports and gets stuck, the piston was put into a normal envelope, no protection... im thinking it went through the rollers at the post office.. distorting it, i have 2 engines, one basically new, and both pistons/cylinders interchange, i did a quick and dirty check by putting a bright white led into the cylinder too see if i can see any light emanating from the sides which would point to a distorted piston, i didnt see anything it looked ok.

So should i lap it..? or just chuck it in the spares bin, and run my original piston, that works fine, but is on its way out.. im thinking the latter.

Thanks gentlemen.
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Post  Cribbs74 Thu Feb 21, 2013 11:36 pm

Strange.

I was going to say you had a burr in the cylinder, but your original piston works correct?

Do you have dial calipers? You could check the roundness with those. Usually the cylinder wears before the piston.

Ron
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Post  Jason_WI Thu Feb 21, 2013 11:39 pm

I lapped a .010 cylinder when I got a replacement piston. Same situation as yours. It would not go past the ports. You must go slow and use 2000 grit wet/dry with oil. Did I mention to go slow!

Lap, flush clean and then test fit. Repeat process checking often. Took almost an hour but I got a running .010 out of the effort.

Good luck!
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Post  mx862 Thu Feb 21, 2013 11:43 pm

Cribbs74, I lent them out last week DAMMIT! good timing...eh.. the cylinders are fine, im aware of the burring, i treat my engines with kid gloves. I was thinking it went through the rollers at the post.

Jason, thanks, wasnt aware of that, will run the original piston for now, once worn out, i will lap it, will check it again when i get my caliper gauge back.
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Post  Cribbs74 Fri Feb 22, 2013 7:44 am

I have had some success in sanding cylinders to match pistons with tight fits as well.
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Post  fredvon4 Fri Feb 22, 2013 7:54 am

Never underestimate the power of Castor Oil to varninsh a cylinder. That said, if you use a bore brush or other method to devarnish the cylinder the original piston will probably not give as much compression. I say keep the new one for the day when or if your current piston gets too sloppy.
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Post  mx862 Fri Feb 22, 2013 9:02 pm

Thanks for the tips guys, yeah i remember the castor varnish, when i cleaned the cylinder bore and piston on my first engine, it lost quite a bit of compression, will keep this piston as a spare, as both engines appear to run fine.

Thanks again Cool
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