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Post  RknRusty Sun Sep 16, 2012 1:05 pm

Devil... as in Li'l Satan. I decided it was time for a change. I've had plenty of fun with it with a Black Widow and then the famous Mudhen built RR1. I took off the RR for some routine maintenance and couldn't stand to see it engineless. So I just happened to have a Tee Dee .051 recently mailed to me by one of our generous members, just sitting around waiting to fly. It was the one with the funny wrinkle in the crankcase I posted about a while back. I fitted it up with a #4 cylinder and new piston, new carb body and it spun up just beautifully. No problem with that odd case, so now it's a pretty fast running .049.

So here's what I'm doing: I have a radial mount screw-on backplate. The firewall on the Satan needed bolstering to hold this, so I cut a piece of 1/4" plywood and sanded it to a taper for engine offset. Put some blind nuts behind it to secure the backplate mount with 2-56 hex screws.
From short-run fun to screaming Devil Machine - Ready to fly 09161210 From short-run fun to screaming Devil Machine - Ready to fly 09161211 From short-run fun to screaming Devil Machine - Ready to fly 09161212

I ground off the screws flush. The screw placement looks a little wonky, but the arrangement of the holes in the mounting plate and where the engine tightens to be oriented right makes it so. It'll look fine when it's finished. Even with the plywood it's still shorter than an 8cc Bee, which is good for tight loops, but will need re-balancing. All I have to do now is epoxy and glass it onto the plane. Looks like there is plenty of room for a 2 minute bladder right near the CG. It's going to be pretty wild with the Tee Dee, but I'll strangle it with a 6" prop for the first flight and work backwards from there.


Last edited by RknRusty on Sun Sep 16, 2012 5:56 pm; edited 1 time in total

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Post  Cribbs74 Sun Sep 16, 2012 3:53 pm

Woah!

Hold on Rusty! If you can that is. Should make for an interesting video. Make sure you do the maiden on an empty stomach. If you do barf though make sure to get it on video! lol!

Kidding aside, I like the way you mounted that. Where did you find the mount? It sure is a nice way to go from tanked to tankless in a hurry.

Good stuff!
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Post  RknRusty Sun Sep 16, 2012 5:43 pm

That one was given to me, but Texas Timers sells them for $9.50 for TD/Medallion .049/.051 and Norvel AME, among others.
From short-run fun to screaming Devil Machine - Ready to fly Texas_radial_mount_typicalFrom short-run fun to screaming Devil Machine - Ready to fly TD_mount_on_BH
If I do as I mentioned and start with a 6" MA prop, it might be okay on 35'. The RR1 was pulling harder than a Black widow, and the Tee Dee probably won't be a lot faster if I over prop it. There's a big leap in RPM between a 6" and a 5.5" with a Tee Dee. If it's too hot to handle I can back down to my hotrod Medallion. All you have to do to swap engines is grab it with a rag and unscrew the engine from the backplate mount(that's why I made it so strong). I don't have a fine thread NV for the Medallion, but I can rig it up with a Tee Dee carb and it'll run fine.

I don't know what to expect. The Streak weighs twice as much as the Satan and it flat hauls ass with a 5.5" prop. For good or for bad, I'll get it on video. It's an experiment. I'm confident I can fly it without wrecking it. I don't get dizzy any more. Even if I do, I can fly a half a circle back and forth until it runs out of gas. The Satan has never been badly wrecked. The only time was when my line got hooked on the adjusting stub on the front of the handle and I cracked the tail booms. I changed the location of the adjuster after that.

Notice I am mounting it with the Cylinder up. I looked at different configurations and the NV was too easy to bend any other way. The Satan's mount is large enough that the cylinder doesn't stick up as high as you might think. Not as high as a Bee cylinder.

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Post  lousyflyer Sun Sep 16, 2012 6:04 pm

Hang onto your hat. That plane is gonna move out.
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Post  RknRusty Sun Sep 16, 2012 6:09 pm

lousyflyer wrote:Hang onto your hat. That plane is gonna move out.
I need me one o' them yaller hardhats with an engine on the front... with a chin strap.

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Post  Kim Mon Sep 17, 2012 3:36 am

RknRusty wrote:
lousyflyer wrote:Hang onto your hat. That plane is gonna move out.
I need me one o' them yaller hardhats with an engine on the front... with a chin strap.

Here we go again! I'll be watching my atomic clock for misplaced minutes as your Time Vortices sweep West !!!
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Post  RknRusty Mon Sep 17, 2012 11:15 am

Kim wrote:
RknRusty wrote:
lousyflyer wrote:Hang onto your hat. That plane is gonna move out.
I need me one o' them yaller hardhats with an engine on the front... with a chin strap.

Here we go again! I'll be watching my atomic clock for misplaced minutes as your Time Vortices sweep West !!!
From short-run fun to screaming Devil Machine - Ready to fly Laugh-1I hope not, I don't know how to take cover from a timequake. Stay tuned and stand back.


From short-run fun to screaming Devil Machine - Ready to fly 4201307885-2

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Post  RknRusty Mon Sep 17, 2012 9:35 pm

Got the glass on tonight. Since I can't seem to resist making documentaries, here's the project as of tonight.

Last night I epoxied the new firewall onto the nose. Tonight I got the fiberglass cut out and in place. I left studs screwed into the blind nuts so they wouldn't get glue in them
From short-run fun to screaming Devil Machine - Ready to fly 09171210

Here is the glass folded down and tacked with dots of CA in the corners to hold it in place.
From short-run fun to screaming Devil Machine - Ready to fly 09171211

I used 5 minute epoxy thinned with alcohol and painted it on with a brush.
From short-run fun to screaming Devil Machine - Ready to fly 09171212

Tomorrow, I'll sand the firewall face flat and paint it. I test balanced it yesterday and it looks like it's going to need nearly an ounce of lead, maybe screwed onto the TD's beam mount wings, but weight is definitely not going to be a problem. I think it'll still be less than 5 ounces. The prop is a little closer to the LE, so I hope that tightens up the tricks.

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Post  JPvelo Tue Sep 18, 2012 7:57 pm

Couple of questions Rusty. Do you ever have trouble with epoxy setting up when it is thinned with alcohol? This happens to me sometimes. When you say you will be under five ounces is that with the engine? Thanks.
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Post  RknRusty Tue Sep 18, 2012 8:44 pm

JPvelo wrote:Couple of questions Rusty. Do you ever have trouble with epoxy setting up when it is thinned with alcohol? This happens to me sometimes. When you say you will be under five ounces is that with the engine? Thanks.
No problem with 98% alcohol. It did set more slowly, but my glue is suspect. I think it was old when I bought it. Yes, the Satan's AUW was 4.6 ounces with the Black Widow. I expect it should be about the same with the Tee Dee and the added weight. Maybe a tad more.


Last edited by RknRusty on Tue Oct 02, 2012 9:50 am; edited 1 time in total

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Post  RknRusty Tue Oct 02, 2012 9:49 am

Here's the finished product.
All mounted up with the radial backplate mount and KK needle valve assembly. I have 2-56 hex screws into blind nuts behind the firewall, secured with thread locker.
From short-run fun to screaming Devil Machine - Ready to fly Sam_1913

I had to add nose weight to make up for the difference in length and weight from the RR1 and Black Widow. I fastened lead weights with 2-56 screws and nuts to the beam mount wings. Here's the underside, showing the nuts, but I forgot what you call the ones with the plastic thingamajig in them, but they shouldn't vibrate loose.
From short-run fun to screaming Devil Machine - Ready to fly Sam_1914

Ready to fly!
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Post  John Goddard Tue Oct 02, 2012 3:46 pm

That looks a proper weapon Rusty
DAMMIT!
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Post  Cribbs74 Tue Oct 02, 2012 4:29 pm

Hopefully not a weapon of mass destruction! Very Happy
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Post  RknRusty Tue Oct 02, 2012 4:37 pm

I'm more worried about it being a weapon of self destruction.

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Post  lousyflyer Tue Oct 02, 2012 4:59 pm

Make sure you video the flight. I have a feeling it will be worth it.
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Post  RknRusty Tue Oct 02, 2012 5:24 pm

lousyflyer wrote:Make sure you video the flight. I have a feeling it will be worth it.
I will, LF. If it's dry outside I may fly it after kindergarten lets out across the street tomorrow. I'll be sure and set up the camera.

I cranked it up today to figure out where to set the NV and the ol' Tee Dee runs really good... and loud. I forgot my earmuffs and now I feel like I just walked out of an AC/DC concert. That's the engine that had the strange bump on the crankcase that I posted a thread about a couple of months ago. Nothing seems to be wrong with it though. It turns a 5.5" prop faster than the .051 on the Streak. I'll fly it on the 40' lines. I have a question about it but I'll put it in the bladder thread since it's relevant to the topic.

It has dacron leadouts that are a year old now. After popping one on the Chopper Saturday, I'm thinking of performing surgery on it tonight to replace them. I'll have to get it done tonight if I expect to fly tomorrow... or I may blow it off for now. What are the chances of popping two in a row. Neutral

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Post  Ken Cook Tue Oct 02, 2012 6:20 pm

Hello Rusty, I've seen some real funny things that have happened over the years. I've seen nylon bellcranks saw right through .027" stainless and I've seen the .027 stainless saw right through aluminum bellcranks. I would certainly from now on try and use wire from your bellcrank either solid or flexible out to your terminations. When you start questioning what if or do you think it's going to hold up, bad things can happen. On a 1/2A, it's quite simple to even replace the leadouts with .030 solids and still successfully wrap the lead outs properly on the bellcrank. I actually even stopped flying 1/2A's on .008's due to lines breaking and have since switched to .012's. Ken
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Post  RknRusty Thu Oct 04, 2012 12:37 pm

Well it's been dark and rainy so when I passed by the fishing outfitter today I bought some 20# test braided steel wire coated in plastic and some crimp tubes. I think I'll perform surgery on the leadouts and plan on Saturday morning which has a sunny forecast, 0% chance of rain and 6mph West wind. Sounds perfect.

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Post  RknRusty Sat Oct 06, 2012 10:01 pm

I flew it twice today. Then a Deputy Sheriff showed up and said an alarm at the church went off. I hope my racket didn't cause it. I was about to fuel up the Streak when she drove up. I didn't want to cause a nuisance so I packed out. I really didn't get my rocks off flying today. I hope I can get back out before next Saturday, but I better go see the Pastor first.
I did make a video of the Satan with it's retrofit Tee Dee. I'll post a report on that tomorrow. I'm whipped from watching college football tonight.

My South Carolina Gamecocks beat the crap out of Georgia, but our mop-up crew let the Dogs score one touchdown.

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Post  Mark Boesen Sat Oct 06, 2012 11:20 pm

hey Rusty,

Congrat on your team, that was a huge win for them! looks like they can play with anybody!
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Post  RknRusty Sun Oct 07, 2012 9:18 am

Mark Boesen wrote:hey Rusty,

Congrat on your team, that was a huge win for them! looks like they can play with anybody!
Ouch, I just checked the Huskers news when I saw your post. Anybody but OSU, damn.
Thanks for the congrats, the Cocks have an awesome team and Spurrier has a knack for keeping them level headed and focused. Not too high, not too low, and great position coaches. I am amazed that they handled the Dawgs like that. Next week we'll be facing an angry LSU in Baton Rouge with their drunken night-time crowd. So We'll try to take it to them. Then Florida. Whew. But as for today, it's fun reading the newspaper.

I'll post more about the Li'l Satan later on and put up a video. The plane flew great. My airframe skills are improving. But the Tee Dee was a huge disappointment. I have never had a Tee Dee fail to perform for me. It sounded like 5 o-clock Charlie on M*A*S*H. In two flights it sputtered around and blew dark gray oil all over the plane. That crankcase had a wrinkle in the underside of it, but it ran great on the bench at a pretty 19.5k with a 5.5x3 MA prop, so I thought it was okay. The NVA runs at an odd setting(1.3 turns) and is much more sensitive than any of my others. I wonder if it was going lean, would that cause the engine to spew dark gray exhaust(metal, I presume)? I have a Medallion I could use the case from, but it runs so good I hate to cannibalize it. Or I could put the TD carb on it and try it that way.

I'm open to ideas. Later, you'll be able to listen to it. The video will probably be up by early this evening.

If I'd been able to fly the Streak, at least I could have left the field feeling better, it's always fun to fly. But the alarm incident put me off of that plan.
See y'all later.

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