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Cox Engine of The Month
loose connecting rod to piston fit
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loose connecting rod to piston fit
I have several old baby bee and golden bee engines that have loose piston to pin fit. They all well run in. How much looseness is acceptable? I have seen staking tool for sale. Is it worth it?
daviddiag- Silver Member
- Posts : 79
Join date : 2012-04-18
Age : 73
Location : Bradenton, Florida
Re: loose connecting rod to piston fit
Yeah buy the reset tool.daviddiag wrote: I have several old baby bee and golden bee engines that have loose piston to pin fit. They all well run in. How much looseness is acceptable? I have seen staking tool for sale. Is it worth it?
Re: loose connecting rod to piston fit
Hi David,
Welcome to the forum!
Tons of info here and and lots
of helpful members.
To start, type in "piston reset" in the
search bar at the upper right.
Tried it myself after reading your post, and
it came up with plenty of good reading.
I'm sure some of the gang will chime in too, and
that's what it's all about.
Again, welcome!
Bob
Welcome to the forum!
Tons of info here and and lots
of helpful members.
To start, type in "piston reset" in the
search bar at the upper right.
Tried it myself after reading your post, and
it came up with plenty of good reading.
I'm sure some of the gang will chime in too, and
that's what it's all about.
Again, welcome!
Bob
dckrsn- Diamond Member
- Posts : 2750
Join date : 2010-10-21
Age : 71
Location : Long Island, New York
Re: loose connecting rod to piston fit
Typically you want a ball socket fit with play of 0.002"-0.010". If it is any looser than that, I would suggest a reset tool.
Regards, Matt
Regards, Matt
Re: loose connecting rod to piston fit
Welcome to the forum
Ivanhoe- Diamond Member
- Posts : 1752
Join date : 2011-09-30
Location : Northern Ireland
Re: loose connecting rod to piston fit
"Resetting" the piston is a normal maintenance practice on these motors. It takes a little practice, but you should set the piston so there is almost no play in the socket.
if the piston socket is left unchecked, it will start to hammer away at the top of the piston, and this happens:
(Picture from here)
There is a Piston reset tool blueprint on the Yahoo 049 collectors group if you don't want to buy anything and want to make your own.
if the piston socket is left unchecked, it will start to hammer away at the top of the piston, and this happens:
(Picture from here)
There is a Piston reset tool blueprint on the Yahoo 049 collectors group if you don't want to buy anything and want to make your own.
Puffie40- Bronze Member
- Posts : 41
Join date : 2012-03-06
Age : 37
Location : Kelowna
Re: loose connecting rod to piston fit
The above answers are right for where the rod and ball socket connect inside the piston. If by 'pin fit' you mean the drive pin on the crank is loose in the con rod at the bottom, that's a different story. But since there's not much you can do about that, if that's the case, just run them.If the pin breaks off the crankshaft, it most likely wouldn't bust anything else in the engine.daviddiag wrote: I have several old baby bee and golden bee engines that have loose piston to pin fit. They all well run in. How much looseness is acceptable? I have seen staking tool for sale. Is it worth it?
Welcome to CEF, glad you found us.
Rusty
_________________
Don't Panic!
...and never Ever think about how good you are at something...
while you're doing it!
My Hot Rock & Blues Playlist
...and never Ever think about how good you are at something...
while you're doing it!
My Hot Rock & Blues Playlist
RknRusty- Rest In Peace
- Posts : 10869
Join date : 2011-08-10
Age : 68
Location : South Carolina, USA
Re: loose connecting rod to piston fit
I am truly impressed with this forum. My questions were all answered. I will be getting a reset tool. look forward to participating in the future. Thanks guys.....
daviddiag- Silver Member
- Posts : 79
Join date : 2012-04-18
Age : 73
Location : Bradenton, Florida
Re: loose connecting rod to piston fit
Glad you like it here.daviddiag wrote:I am truly impressed with this forum. My questions were all answered. I will be getting a reset tool. look forward to participating in the future. Thanks guys.....
Re: loose connecting rod to piston fit
Remember its: tap, tap, tap; not bang, oh, crap! lots of light taps and use a piece of glass for base, some of the anvils can distort the piston.
Re: loose connecting rod to piston fit
David, I agree that resetting the ball/socket should be routine maintenance.
However in the interest of full disclosure you should know that this is a controversial subject. One school claims that under normal operating conditions of our stock engines the piston is always forced downward against the rod, i.e., the rod never pulls the piston down and therefore the rod/piston slop has no effect on operation and is inconsequential. One fellow ran some rather convincing tests that seem to support this. He was investigating the effects of lube (synth/castor blends) and his measurements showed that even in the extreme failure illustrated in the above photo that all the wear was on the top side of the rod/piston interface and was caused by lack of lube. No wear was measured on the bottom side of the socket thus eliminating hammering as the cause.
On the other hand I know from experience that excessive slop WILL cause hard starting. (I believe this IS an accepted fact by both schools).
In regard to the reset tool, IMHO the anvil shape is more critical than the punch. The original Cox anvil has a ¼ in dia raised section in the center so that the piston is supported directly under the socket only. A flat bottom anvil (or any other flat surface used in lieu of an anvil) can cause the piston to mushroom unless you are very careful.
Al
However in the interest of full disclosure you should know that this is a controversial subject. One school claims that under normal operating conditions of our stock engines the piston is always forced downward against the rod, i.e., the rod never pulls the piston down and therefore the rod/piston slop has no effect on operation and is inconsequential. One fellow ran some rather convincing tests that seem to support this. He was investigating the effects of lube (synth/castor blends) and his measurements showed that even in the extreme failure illustrated in the above photo that all the wear was on the top side of the rod/piston interface and was caused by lack of lube. No wear was measured on the bottom side of the socket thus eliminating hammering as the cause.
On the other hand I know from experience that excessive slop WILL cause hard starting. (I believe this IS an accepted fact by both schools).
In regard to the reset tool, IMHO the anvil shape is more critical than the punch. The original Cox anvil has a ¼ in dia raised section in the center so that the piston is supported directly under the socket only. A flat bottom anvil (or any other flat surface used in lieu of an anvil) can cause the piston to mushroom unless you are very careful.
Al
Last edited by Big Al on Thu Apr 19, 2012 1:23 am; edited 1 time in total
Big Al- Gold Member
- Posts : 116
Join date : 2011-08-17
Age : 91
Location : Louisiana
Re: loose connecting rod to piston fit
Puffie40 wrote:"Resetting" the piston is a normal maintenance practice on these motors. It takes a little practice, but you should set the piston so there is almost no play in the socket.
if the piston socket is left unchecked, it will start to hammer away at the top of the piston, and this happens:
(Picture from here)
There is a Piston reset tool blueprint on the Yahoo 049 collectors group if you don't want to buy anything and want to make your own.
wow, looks like you shot it with a 'bb' at the piston
mitchg95- Diamond Member
- Posts : 2103
Join date : 2011-12-19
Age : 29
Location : Geneva, mn, USA
Re: loose connecting rod to piston fit
Please read:
http://coxengineforum.forumakers.com/t753-the-revised-2011-gibeault-mouse-race-program It's great info on performance as well as proper care and feeding of these cool little engines.
Here's what Paul says about resetting the socket:
"Using the wrong piston holding fixture can result in a mushroomed head piston (totally ruined), so I don’t use one. Clean the socket area with acetone or brake cleaner first to remove the oil. Then lay the piston on a heavy piece of ½” plate glass or flat thick piece of steel (something quite dense like a vice). With the tool in place, tap with a hammer, rotate a bit, tap again and continue, checking often until all excess play is removed."
http://coxengineforum.forumakers.com/t753-the-revised-2011-gibeault-mouse-race-program It's great info on performance as well as proper care and feeding of these cool little engines.
Here's what Paul says about resetting the socket:
"Using the wrong piston holding fixture can result in a mushroomed head piston (totally ruined), so I don’t use one. Clean the socket area with acetone or brake cleaner first to remove the oil. Then lay the piston on a heavy piece of ½” plate glass or flat thick piece of steel (something quite dense like a vice). With the tool in place, tap with a hammer, rotate a bit, tap again and continue, checking often until all excess play is removed."
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